TOSÇELİK ERW STEEL PIPE PLANT PROJECT

Completed Project Reference – KDT Industry

Introduction: Strengthening Pipe Manufacturing Infrastructure

The Tosçelik ERW Steel Pipe Plant Project is a landmark investment in modern pipe manufacturing technology. Electric Resistance Welded (ERW) pipes are widely used in oil and gas, construction, automotive, and water transmission industries, making this facility a cornerstone in both domestic and international steel supply chains.

KDT Industry supported this project by delivering structural steel frameworks, storage tanks, piping systems, conveyors, and auxiliary steel works, ensuring the plant’s durability, efficiency, and compliance with global standards.

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Project Scope and Objectives

The Tosçelik ERW Pipe Plant was designed to produce high-capacity welded pipes with precision and efficiency. KDT Industry’s objectives included:

• Designing and fabricating structural steel frameworks for pipe mills and processing lines.
• Manufacturing storage tanks for water, lubricants, and cooling systems.
• Delivering piping systems for steam, hydraulics, and utilities.
• Supplying coil handling conveyors, feeding hoppers, and chutes for raw material transfer.
• Constructing auxiliary structures such as platforms, walkways, and pipe racks.
• Ensuring compliance with API, ISO, EN, and international pipe manufacturing standards.

These contributions established Tosçelik as a regional leader in ERW pipe production.

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Engineering and Manufacturing Excellence

Pipe manufacturing facilities demand robust engineering and precision systems due to heavy loads and continuous operations. KDT Industry applied its expertise to deliver:

• Steel Frameworks: Reinforced structural systems for mill housings and pipe processing halls.
• Storage Tanks: Corrosion-resistant tanks supporting cooling and lubrication systems.
• Piping Systems: High-pressure and utility piping engineered for reliability.
• Material Handling Systems: Conveyors and hoppers for seamless coil-to-pipe transitions.
• Auxiliary Steel Works: Walkways, platforms, and pipe racks for safe operations.
• Protective Coatings: Anti-abrasion and corrosion-resistant finishes extending system lifespan.
• Compliance: All systems manufactured in line with international welding and pipe production codes.

These measures ensured efficiency, durability, and operational reliability.

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Challenges and Solutions

The Tosçelik ERW Pipe Plant project faced several key challenges:

1. High Production Volumes – Plant designed for continuous large-scale pipe manufacturing.
2. Precision Welding Requirements – ERW processes demanded exact alignment and durability.
3. Material Handling Loads – Steel coils and finished pipes required heavy-duty handling systems.
4. Strict Safety Standards – Worker safety and fire protection were essential.

KDT Industry’s Solutions:

• Delivered reinforced steel structures for pipe mills and coil storage.
• Manufactured precision-aligned conveyors and hoppers for smooth coil feeding.
• Applied fire-resistant and anti-corrosion coatings across all steel components.
• Installed prefabricated modular steel units reducing assembly times.

These solutions enabled Tosçelik to achieve high efficiency, safety, and production quality.

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Contribution to Industry and Economy

The Tosçelik ERW Steel Pipe Plant contributes significantly to industrial growth and export capacity. KDT Industry’s involvement supported:

• Oil and Gas Infrastructure: Providing high-quality ERW pipes for transmission systems.
• Construction and Automotive: Supplying durable pipes for structural and mechanical use.
• Export Competitiveness: Strengthening Turkey’s role in global pipe markets.
• Economic Growth: Creating jobs and supporting local industry development.

This project highlights KDT Industry’s ability to deliver strategic industrial infrastructure for the steel pipe industry.

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Sustainability and Long-Term Value

Sustainability was integrated into the Tosçelik project from the start. KDT Industry ensured:

• Durable Infrastructure: Long-life materials reducing lifecycle costs.
• Recyclable Steel: Supporting circular economy practices in heavy industry.
• Energy Efficiency: Optimized piping and cooling systems reducing energy consumption.
• Environmental Compliance: Alignment with EU and international industrial sustainability standards.

These contributions guarantee the plant operates as a sustainable and eco-conscious manufacturing facility.

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Why KDT Industry Was Chosen

The Tosçelik stakeholders selected KDT Industry due to its proven expertise in pipe manufacturing and heavy industrial projects. Key reasons included:

• Proven Pipe Industry References – Experience in rolling mills, steel plants, and pipe production facilities.
• Engineering Reliability – Precision steel fabrication supporting high-capacity pipe manufacturing.
• Commitment to Safety and Sustainability – Compliance with international standards.
• Global Reputation – Trusted partner for industrial infrastructure worldwide.

This collaboration reinforced KDT Industry’s reputation as a leader in pipe manufacturing infrastructure engineering.

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Looking Ahead

The Tosçelik ERW Steel Pipe Plant Project is a prestigious addition to KDT Industry’s portfolio. It demonstrates our ability to deliver innovative, durable, and sustainable engineering solutions for pipe plants and steel manufacturing facilities worldwide.

As demand for ERW pipes in oil, gas, and construction industries continues to rise, KDT Industry is ready to provide next-generation plant infrastructure systems for global clients.

This project strengthens our reputation as a global leader in pipe industry infrastructure engineering.

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